Analysis on Feasibility of Yearly Processing Raw Material of Ten Thousand Tons Peanuts

1. Brief introduction:
The deep processing of peanut is divided into two major directions: one is to extract peanut oil and two is to process peanut foodstuff. And peanut oil is mainly divided into aroma peanut oil and low-temperature press peanut oil.

Aroma peanut oil is processed mainly by high-temperature steaming and frying, high-temperature pressing, freezing and filtrating to keep fragrance produced under high temperature in the oil, but Vitamin A, B, E, K, B1 and B2 richly contained in the oil are almost decomposed or oxidated.

Low-temperature press peanut oil can meet the demands of the people for high life quality. Low-temperature press peanut oil is processed by low-temperature (below 60℃) steaming and frying and pressing, so there is no loss of any element, and the oil richly contains 18 kinds of unsaturated fatty acids, including oleic acid, linoleic acid, and arachidonic acid that can not be synthesized by human body, especially the content of “Zinc” element is quite high, which has important effect of adjusting physiological function, promoting growth and preventing disease. Cephalin and lecithin contained in low-temperature press peanut oil have the efficacy of promoting growth of brain cells, improving memory and preventing failure of brain function, and so the oil possesses the quality of olive oil. Strong fragrance of peanut shall assail the nostrils after the oil being heating up in pan, and the oil is worthy of the name of the highest grade among various oils. Active peanut albumen powder processed synchronously has good foaminess and emulsibility and no undesirable smell of soybean albumen, and is the best raw material for Sausage, formula milk powder, peanut and milk beverage, cake, and meat foodstuff as additive. Peanut inner peel is a kind of good medicine of hemostasia.

Aiming at key techniques in the course of processing low-temperature press peanut oil including drying, peeling, low-temperature press, and low-temperature filtrating, with a scientific research outlay of several million Yuan, our company has developed complete set of equipments for processing low-temperature press peanut oil and active peanut albumen powder by introducing into advanced production technology in the world and through research, digestion, absorption, and many years development together with invited scientific research institution and college and experts. The equipments have obtained two national patents No. 200720091850.2 and No. 200720091752.9. The equipments have the characteristics of unique production technology and high technological content and great market potential, and belong to advanced technology and equipment in China.

2. Applicable scope:
2.1 This technology is applied in processing low-temperature press peanut oil and synchronously processing active peanut albumen powder and peanut inner peel by utilizing peanut cake after pressing. This technology is compact, and does not produce any castoff or leftover bits and pieces, and does not pollute the environment.
2.2 This technology is applied to all enterprises, companies and individuals who are willing to engage in peanut oil processing.

3. Technical principle and technological process:
Choosing and purchasing high-quality raw materials to grade, low-temperature drying, cooling, peeling, selecting, adjusting quality, and then low-temperature press. Low-temperature filtrating. Repressing after mixing filtrated cakes into raw material.
Extracting active peanut albumen powder after ultra-fine grinding peanut cake being pressed.
 
Detailed technological process:
 

4. Technical indexes:
4.1 Finished products are in conformity with relevant national standards.
4.2 Peanut oil is rich in Vitamin A, B, E, K, B1 and B2, has high nutrient value and clear elegant color.
4.3 The character of albumen contained in active peanut albumen powder is almost not changed and has high activity. The content of oil is ≤6.5%, albumen≥50%, water ≤7%, and the granularity is 100-200 screen meshes. This product has no undesirable smell of soybean albumen, and has strong peanut fragrance. 
4.4 Energy consumption (per ton of raw material): steam 300kg; electricity 500kw.
 
5. Production scale and major equipments:
(Yearly processing ten thousand tons peanuts as raw material)
5.1 Plant area:
Workshop (single floor): about 1700m2
Storehouse: about 800m2
Investment: about RMB 3 Million Yuan
5.2 Major equipments: Peanut grader, low-temperature drying machine, high-efficiency peeling machine, low-temperature oil mill, super-fine grinder, low-temperature filter, conveyer, packing machine, etc. Investment: about RMB 5 Million Yuan
5.3 Total investment: RMB 8 Million Yuan

6. Market analysis and benefit forecast:
Basic parameters:
Yearly consumption of pignuts: 10,000 tons
Producing low-temperature press peanut oil: 4,000 tons
Active peanut albumen powder: 5,400 tons
Peanut inner peel: 100 tons

6.1 Income:
6.1.1 Income from low-temperature press peanut oil calculated by RMB 25,000Yuan per ton (generally RMB 500Yuan per ton higher than that of aroma peanut oil): 4,000 tons ×RMB 25,000Yuan per ton = RMB 1 hundred million Yuan.
6.1.2 Income from peanut albumen powder calculated by RMB 8,000Yuan per ton: 5400 tons ×RMB 8,000Yuan per ton = RMB 43.2 million Yuan.
6.1.3 Total income: RMB 1 hundred million Yuan + RMB 43.2 million Yuan = RMB 143.2 million Yuan

6.2 Cost:
6.2.1 Cost of raw materials calculated by present price of well-chosen peanuts RMB 9,300Yuan per ton: RMB 9,300Yuan ×10,000 tons = RMB 93 Million Yuan
6.2.2 Cost of extracting oil calculated by RMB 200 Yuan per ton: RMB 200 Yuan per ton×10,000 tons = RMB 2 Million Yuan
6.2.3 Cost of pulverizing calculated by RMB 600 Yuan per ton: RMB 600 Yuan per ton×5,400 tons = RMB 3.24 Million Yuan
6.2.4 Total cost: 93 Million +2 Million +3.24 Million = RMB 98.24 Million Yuan

6.3 Profit and tax
Yearly gross profit and tax: 143.2 Million -98.24 Million = RMB 44.96 Million Yuan
Gross profit and tax per ton: RMB 4496 Yuan per ton
Period for recovery of investment: about three months

Factory with yearly processing capacities of 5000 tons, 4000 tons, 3000 tons and 2000 tons can be invested and founded. Less investment, and quick returns.

Advisory Hotline: 13903848750，86-0371-65963796，65948721，65964956
Address: Room 1306, Yuliang Building of Henan Grain Bureau, 11 Huanghe Road, Jinshui District, Zhengzhou City

Zhengzhou Dingsheng Machinery Equipment Co., Ltd
Zhengzhou Dingsheng Engineering Technology Co., Ltd
Would like to service to you wholeheartedly!